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Deciphering the crack and pore self-healing effects of sustainable eco-friendly bio-mortar under coastal zone multi-interfaces

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Coastal concrete infrastructure plays a vital role in supporting coastal ecosystems, yet cracking due to corrosion and cyclical environmental conditions poses a significant threat. This research validates a sustainable solution: microbially induced calcium carbonate precipitation (MICP) for autonomous crack self-healing. Evaluating bio-mortar performance across atmospheric, tidal, and submerged coastal zones, we demonstrate that the tidal zone—with its wet-dry cycles—optimizes healing efficiency, achieving nearly 80% crack closure in 11 days with *Bacillus subtilis*-based mortar.
Deciphering the crack and pore self-healing effects of sustainable eco-friendly bio-mortar under coastal zone multi-interfaces

The ongoing fragility of coastal infrastructure represents a significant, and often overlooked, vulnerability within global supply chains and coastal ecosystems. Recent events, such as the tragic collapse of the Baltimore Bridge, highlight the potential for catastrophic disruption – a disruption exacerbated by the increasing frequency of extreme weather events and rising sea levels. Criminal Charges Filed Against Chief Engineer Of Container Ship Dali That Hit Baltimore Bridge, Killing 6 serves as a stark reminder of the human and economic costs associated with structural failure in maritime environments. This new research, detailing the zonal self-healing capabilities of bio-mortar incorporating Microbially Induced Calcium Carbonate Precipitation (MICP), offers a compelling, potentially transformative approach to bolstering the resilience of these critical assets. Understanding the interplay between biological processes and environmental stressors is paramount to ensuring the long-term stability of our coastal networks, especially considering the broader economic implications of disruptions to global trade routes, as highlighted in Indian PM Warns Hormuz Shipping Disruptions Are Affecting Global Trade, Flags Civilian Deaths, Urges Seafarer Safety.

The study's meticulous evaluation of MICP performance across distinct coastal zones – atmospheric, tidal, and submerged – provides invaluable empirical data. The observation that the tidal zone, with its characteristic wet-dry cycles and ion enrichment, presents the most conducive environment for microbial mineralization is a particularly important finding. The nearly 80% healing efficiency achieved by Bacillus subtilis (BS)-based mortar (BSM) within just 11 days underscores the significant potential of this bio-based solution. The researchers’ confirmation that the healing precipitates are primarily calcium carbonate crystals, with minor magnesium-containing compounds, further validates the process and provides a foundation for optimizing material composition. While the negligible healing observed in the atmospheric zone highlights the importance of environmental context, it also points towards potential avenues for future research, such as incorporating moisture-retaining agents or exploring microbial strains with enhanced drought tolerance. The zonal regulation of healing efficiency observed in this research emphasizes the need for tailored bio-mortar formulations and deployment strategies based on specific coastal conditions, rather than a one-size-fits-all approach.

The broader significance of this work extends beyond simply repairing cracks in concrete. By leveraging natural biological processes, MICP offers a genuinely sustainable alternative to traditional repair methods, which often rely on carbon-intensive materials and energy-intensive processes. This aligns with the growing global imperative to reduce embodied carbon in infrastructure projects and transition toward more circular economy models. Furthermore, the study’s emphasis on the safeguarding of biogenic element cycles is particularly noteworthy. Healthy coastal ecosystems are crucial for mitigating climate change and supporting biodiversity. By preventing the ingress of seawater and pollutants through cracks in coastal structures, MICP-based mortars can contribute to the overall health and resilience of these vital ecosystems. The implications for coastal element cycling are significant, especially when considered alongside the complex geopolitical factors impacting global shipping and energy markets, as demonstrated by US-Iran Deal Allows Immediate Iranian Oil Sales, Easing Pressure On Global Energy Markets.

Looking forward, a key area for future research will be to assess the long-term durability and performance of these bio-mortar systems under real-world conditions, including exposure to various marine organisms and wave forces. Scaling up production and implementation of MICP-based solutions presents another challenge, requiring the development of cost-effective and readily available microbial cultures. Ultimately, the integration of these bio-inspired materials into standard construction practices holds the potential to revolutionize coastal infrastructure management, creating more resilient, sustainable, and ecologically sound coastal environments. How will the development of standardized testing protocols for zonal MICP performance influence the adoption of these technologies by regulatory bodies and engineering firms worldwide?

Coastal concrete structures support coastal element cycling and ecosystem services, but cracks from corrosion, loading, and wet-dry cycles threaten safety and disrupt nearshore biogeochemical cycles. Microbially Induced Calcium Carbonate Precipitation (MICP) represents a promising low-carbon strategy for autonomous crack healing; yet, its efficacy and mechanisms within these complex coastal environments remain elusive. Herein, the zonal self-healing performance of MICP across atmospheric, tidal, and submerged zones was evaluated using marine-origin Bacillus subtilis (BS)-based mortar (BSM) and Sporosarcina pasteurii (BP)-based mortar (BPM), with ordinary mortar (OM) serving as a control. Results indicate that the marine environment exerts a distinct zonal regulation on healing efficiency. The tidal zone, characterized by wet-dry cycles and ion enrichment, provided optimal conditions for microbial mineralization. Notably, BSM achieved a healing efficiency of nearly 80% within 11 days, with healing products observed filling both internal and external pores. This superior performance is attributed to the enhanced metabolic activity the BS strain. Conversely, negligible healing was observed in the atmospheric zone due to insufficient moisture for bacterial activation. Micro-analyses confirmed that the healing precipitates consisted primarily of calcium carbonate crystals with minor magnesium-containing compounds. BSM shows strong adaptability in complex marine environments, offering a sustainable, sustainable solution to enhance the durability of coastal infrastructure, bolster coastal resilience, and safeguard biogenic element cycles.

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#marine science#marine biodiversity#marine life databases#autonomous underwater vehicles#ecosystem health#MICP#Crack Healing#Bio-mortar#Coastal Infrastructure#Marine Environment#Bacillus subtilis (BS)#Sporosarcina pasteurii (BP)#Calcium Carbonate#Tidal Zone#Atmospheric Zone#Submerged Zone#Wet-Dry Cycles#Biogeochemical Cycles#Coastal Resilience#Microbial Mineralization